custom roller conveyors

Home » Roller Conveyors

spg conveyor systems

 

Roller Conveyors manufactured in the UK - Designed and Built to your specifications

 

We manufacture stand-alone roller conveyors for integration as well as complete conveyor systems

A roller conveyor is a versatile material handling system used to move products efficiently through manufacturing, packing, and distribution environments. Our roller conveyors include industry-standard gravity roller conveyors and powered roller conveyors, all designed and manufactured in the UK for reliability and performance.

Roller conveyors are generally integral to many warehouses, logistics and manufacturing businesses to improve the transportation of materials and products. For instance, they are cost-effective to run, easy to install & maintain, and help make your employees' working environment safer.

 

 

UK Manufacturer of Roller Conveyors

As a UK-based manufacturer of industrial roller conveyor systems, we also provide a wide range of gravity roller conveyors and powered roller conveyors.

Each conveyor is made bespoke to order; however, we also have a large stock of conveyor parts & rollers ready for fast delivery.

Nevertheless, from a one-off gravity conveyor to a fully integrated zero-pressure or zoned conveyor assembly or process line, we undoubtedly have a suitable and reliable solution for your business needs.

All equipment is UKCA or CE-marked and comes complete with operation manuals & safety information.

manufacturers warranty

 

Phone: 01482 363445        Email: sales@conveyorsystems.co.uk

What is a Roller Conveyor?

A roller conveyor is a type of material handling equipment that uses a series of rollers mounted within a rigid frame to move items efficiently from one point to another. In practice, roller conveyors can be either unpowered, commonly known as gravity conveyors, or powered, also referred to as driven conveyors.

Typically, these systems are used across warehouses, production lines, e-commerce setups, assembly areas, and distribution centres. As a result, goods can be transported quickly and safely, while at the same time significantly reducing the need for manual handling from employees and other users. Furthermore, roller conveyors are highly valued for their versatility and durability, as they are capable of handling everything from lightweight cartons to heavy industrial loads.

In addition to this, here at SPG Conveyor Systems, we manufacture two main options to suit different operational requirements for customers. Firstly, our standard-built, in-stock roller conveyors are ideal for general handling applications, offering quick installation and fast delivery. Alternatively, our custom-built roller conveyors are designed to meet your exact dimensions, load capacities, and workflow requirements, ensuring a precise fit within your process and long term use.

Ultimately, whether you require an unpowered conveyor for simple, low-cost movement or a driven conveyor for powered and controlled transport, we can design, engineer and build a solution that is perfectly suited to your workspace and production environment.


How do Roller Conveyors Work?

To begin with, items and products are placed onto a series of rollers, which can be one of two main types of roller conveyors, either powered rollers or unpowered rollers, depending on the application and your requirements. In powered roller conveyors, motors are used to move items and products automatically along the conveyor line. As a result, products can be transported efficiently with minimal manual handling by users and employees.

In contrast, gravity roller conveyors rely on a slight incline and the natural momentum of the load. Instead of using motors for power, items will move forward using gravity or a gentle manual push from users. Consequently, this makes gravity systems a simple and cost-effective solution for lighter loads and straightforward workflows.

Overall, both powered and gravity roller conveyors will significantly improve any operational efficiency. More importantly, they enhance workplace safety and greatly increase speed within material handling environments.


Stock Roller Conveyors vs Custom Conveyor Solutions

Standard stock roller conveyors are ready-made and ideal for fast shipping. Bespoke solutions are custom-built to meet specific dimensions, load capacities, or operational requirements, providing a tailored fit for complex processes. Get in touch for a free quote from our experienced team.

Custom Roller Conveyor with Sensors

This video shows an example of how a roller conveyor can be paired with PEC (photoelectric) sensors. This is a very popular combination across many industries for achieving zero-pressure accumulation, as can be seen in this video.

Sensors can also be a useful addition to material handling roller conveyors. Read our short article PEC Sensors for Powered Roller Conveyors for more information.


Types of Roller Conveyor

Chain driven roller conveyor

Chain-Driven Conveyors

are the most heavy-duty conveyor option and are ideal for transporting heavy pallets & drums.

  • Built to be hard-wearing
  • Reliable and easy to maintain
  • Customisation options depending on your application
Flexible roller conveyor

Flexible conveyors

are available as both driven or gravity roller varieties with choices of PVC, mild steel zinc plated or skate wheel rollers.

  • ideal for carton handling applications
  • Courier vehicle loading
  • Stores away compact whilst not in use to save space
roller inspection table

Roller inspection tables

are fitted with gently rotating plastic or stainless steel rollers, producing maximum visibility of any product defects.

  • Widths from 500mm to 1200mm available
  • Reliable and robustly manufactured
  • Stand-alone unit or integrated within a process line
Basic Gravity Conveyor icon

Gravity conveyors

are a low cost product or component transportation solution.

  • Roller diameters from 16mm up to 130mm
  • PVC, stainless steel, or zinc plated mild steel rollers
  • Suitable for flat bottomed cartons, trays, totes, boxes and drums
24v conveyor icon

24V Powered Conveyors

are available for both fixed drive and accumulation solutions.

  • Versatile conveyor suited to many applications
  • User friendly, quiet, and low maintenance
  • An energy-efficient conveyor option.
lineshaft conveyor icon

Lineshaft Driven Conveyors

are suitable for moving light to medium weight products.

  • Low maintenance
  • Suitable for low-pressure accumulation
  • Reduce product damage

Why SPG?

In Summary, SPG Conveyor Systems builds both standard and bespoke conveyor system equipment specifically for your requirements, ensuring the best solution. For example, this is backed up in effect by our UK service personnel and manufacturers' warranty.

For instance, Conveyor Systems LTD has a wealth of experience spanning over 30 years within a wide range of industries and applications. But nevertheless, it's important to realise that most of our products have a rather wide range of options, including mild steel, stainless steel and also aluminium construction. As a result, our bespoke conveyor products use proven designs and high-quality, durable materials to suit all products. Conveyor systems, in short, provide you with long-lasting, cost-effective and reliable solutions.

Lastly, all conveyors come with an operation manual, UKCA / CE marked where required24-month warranty for your peace of mind. Get in touch today and receive a free quote!


 

quick delivery roller conveyors

Gravity Roller Conveyor
Gravity roller & ball table
Gravity Roller Conveyor (1000mm L x 600mm W)
  • Robust welded steel frame powder coated in blue
  • High quality 50mm zinc plated rollers
  • Width of 600mm
  • Lengths up to 3 metres available to buy online
  • Delivered fully assembled & ready for work

We also manufacture fully bespoke gravity conveyors, please contact us for details. 

not rated Price range: £185.26 through £404.21

Available

Select options This product has multiple variants. The options may be chosen on the product page
Gravity Roller Conveyor
Gravity roller & ball table
Gravity Roller Conveyor (1500mm L x 600mm W)
  • Robust welded steel frame powder coated in blue
  • High quality 50mm zinc plated rollers
  • Width of 600mm
  • Lengths up to 3 metres available to buy online
  • Delivered fully assembled & ready for work

We also manufacture fully bespoke gravity conveyors, please contact us for details. 

not rated Price range: £277.89 through £606.32

Available

Select options This product has multiple variants. The options may be chosen on the product page
Gravity Roller Conveyor
Gravity roller & ball table
Gravity Roller Conveyor (2000mm L x 600mm W)
  • Robust welded steel frame powder coated in blue
  • High quality 50mm zinc plated rollers
  • Width of 600mm
  • Lengths up to 3 metres available to buy online
  • Delivered fully assembled & ready for work

We also manufacture fully bespoke gravity conveyors, please contact us for details. 

not rated Price range: £370.52 through £808.42

Available

Select options This product has multiple variants. The options may be chosen on the product page
Gravity Roller Conveyor
Gravity roller & ball table
Gravity Roller Conveyor (2500mm L x 600mm W)
  • Robust welded steel frame powder coated in blue
  • High quality 50mm zinc plated rollers
  • Width of 600mm
  • Lengths up to 3 metres available to buy online
  • Delivered fully assembled & ready for work

We also manufacture fully bespoke gravity conveyors, please contact us for details. 

not rated Price range: £463.15 through £1,010.53

Available

Select options This product has multiple variants. The options may be chosen on the product page
Gravity Roller Conveyor
Gravity roller & ball table
Gravity Roller Conveyor (3000mm L x 600mm W)
  • Robust welded steel frame powder coated in blue
  • High quality 50mm zinc plated rollers
  • Width of 600mm
  • Lengths up to 3 metres available to buy online
  • Delivered fully assembled & ready for work

We also manufacture fully bespoke gravity conveyors, please contact us for details. 

not rated Price range: £555.78 through £1,212.63 Select options This product has multiple variants. The options may be chosen on the product page

Fast Delivery Roller Conveyors – In Stock and Ready to Ship

 

Need a roller conveyor urgently? We also stock a wide range of roller conveyors ready for immediate dispatch, ensuring rapid delivery and significantly shorter lead times. In any case, if you’re upgrading existing systems or expanding your operation, our roller conveyors are generally engineered for durability and shipped quickly to further reduce downtime. Because with ready-to-ship in stock conveyor system options available, you can get the right roller conveyor without long waits or delays — especially ideal during busy production periods.

Lastly, our in-stock range is designed for businesses that can’t afford interruptions. Therefore, we offer fast shipment across the UK to keep your workflow running smoothly. Meanwhile, order today and enjoy quick turnaround times, reliable quality, and the peace of mind that your roller conveyor will arrive exactly when you need it.

If you have any further questions about our standard conveyor units in stock, feel free to contact us via

email: sales@conveyorsystems.co.uk or call us on 01482 363445

 

A close-up of a roller conveyor.

Replace a Drive Roll Motor on a Roller Conveyor

This video demonstrates how to replace a drive roll motor on one of our bespoke roller conveyor systems. As a UK-based roller conveyor manufacturer, we specialize in designing and building custom roller conveyors for a wide range of industries.

Whether you need a single roller conveyor unit or a fully integrated roller conveyor system, our team can design, manufacture, and install a tailored solution to suit your production needs. We also offer complete integration with existing machinery, automation equipment, and industrial robots — ensuring seamless performance and reliability across your entire operation.

Roller Conveyors are a Versitile Materials Handling Option

Our conveyors are used daily by some of the biggest third-party logistics, manufacturing, food production, and product assembly businesses in the UK.

We're also used to helping newer businesses that are just starting. So whatever the scale of your business, SPG Conveyor Systems is always happy to help.

We offer tailored solutions to suit our customers' needs:

  • Warehousing & Logistics Transport Conveyors
  • Food & Drink Safe Conveyors
  • Factory & Production Line Conveyors
  • Sortation Equipment

 

Get a Quote



Roller Conveyor Types - More Information

Gravity Roller Conveyor
Short 24V Powered Roller Conveyor
lineshaft conveyor

Gravity Roller Conveyors

Gravity roller conveyors are among the most affordable and straightforward conveyor solutions, making them a popular choice in many industries. A typical roller conveyor features a series of rollers or skate wheels mounted into two side frames, supported by either fixed or height-adjustable stands. These stands may also include adjustable feet or castors, allowing the conveyor to be positioned or moved with ease.

Because roller conveyors do not use motors, the rollers rotate purely through gravity on a decline or with manual force when installed level. As a result, these conveyors are ideal for moving heavy or bulky items along assembly lines or feeding products into machinery. In addition, roller conveyors—especially flexible and expandable models—are widely used for vehicle loading and unloading, as they can be set up quickly, repositioned easily, and stored away when not in use.

24V Powered Roller Conveyors

24V Powered Roller Conveyors are built in a very similar way to gravity roller conveyors with rollers mounted into two side frames, the difference is that a number of the rollers are motorised. These motorised rollers are joined to their adjacent idler rollers using O-ring bands, and when the motorised rollers spin, the friction from the O-ring bands turns the idler rollers. One big advantage of the 24V Powered Roller Conveyor is that the conveyor can be split into zones that can be controlled independently using drive control cards, allowing for banks of rollers to stop and start as required. As such, these conveyors can be very energy efficient and when paired with sensors, they are ideal for zero-pressure accumulation applications.

Lineshaft Driven Roller Conveyors

Lineshaft driven roller conveyors are also a type of roller conveyor that utilises bands to turn the rollers, however in this case the O-ring bands are attached to a drive shaft that runs along the length of the conveyor. Using this method all the rollers turn simultaneously at the same rate, so they are suitable for the continuous transportation of lightweight items. Lineshaft roller conveyors can be used for low-pressure accumulation as the o-rings can slip when any friction or pushback is met along the conveyor line. This also makes the lineshaft conveyor much safer than other types of driven conveyors as the rollers will stop turning if clothing or hands become stuck in the rollers.

Chain Driven Roller Conveyors

Chain driven roller conveyors are the most heavy-duty and robust powered roller conveyor option, and as such, they are commonly used for moving heavy and bulky items such as drums or pallets. The rollers each have sprockets that attach to chains which link the rollers in groups, and these chains are attached to a motor. There is no slippage or loss of friction so these conveyors are ideal for moving items of differing weights. It is extremely important to be careful around all types of conveyors, but especially so for chain-driven conveyors as they are very powerful and will not stop on their own if something gets stuck in the rollers.

Information

Conveyor systems designed & built to suit your needs and delivered directly from our UK-based factory


gravity roller image

SPG Conveyor Systems

Our helpful sales team and trusted engineers make sure you get the exact conveyors you need for the job.

SPG Conveyor Systems is a trusted UK-based conveyor manufacturer producing not only stand-alone conveyors for integration, but also complete conveyor systems. Our dedicated team has been helping customers get the exact conveyors they need for the job for well over a decade. From 24v roller-driven conveyors to heavy-duty or gravity conveyors, we guarantee that all conveyors are designed and built to the highest standard to suit your exact requirements.

Delivery & Installation

Firstly, all equipment will arrive fully UKCA or CE marked and complete with operation and maintenance manuals - we aim to make our equipment especially simple to use, all that you have to worry about is unloading and plugging in.

We have a range of standard conveyors in stock for fast delivery so we can get a standard conveyor to you when you need it most.

Please contact our helpful sales team for a friendly chat about your requirements.

FAQ

Get a FREE Conveyor Quote today

We are a leading UK manufacturer of Conveyors & Conveyor Systems
Email sales@conveyorsystems.co.uk with your enquiries

Working With Us

SPG Conveyors are used daily by a wide range of third-party logistics, manufacturing, food production, and product assembly businesses in the UK.

We offer tailored solutions to suit our customers' needs:

If you need modular conveyors for your business then please contact us by phone, email, or try out the live chat feature for a free no-obligation quotation.

Call:01482 363445
Email: sales@conveyorsystems.co.uk